Course Curriculum

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    1. Lean Plant and Production Leader Training Agenda

    2. Why Lean

    3. Trainer Profile

    4. Course Structure and Navigation

    5. Introduction to Lean and the Toyota Production System

    6. Handbook - Introduction to Lean and the Toyota Production System

    7. The Toyota House

    8. 3 Levels of CIP

    9. The Role of the Lean Managers

    10. Lean Implementation Models

    11. Handbook - Lean Implementation Models

    12. Quiz - Module 1

    1. Value and Waste

    2. Muda Mura and Muri

    3. 7 Kinds of Waste

    4. Waste Analysis Tools - Muda Walk

    5. Practice - Muda Walk

    6. Waste Analysis Tools - Spaghetti Map

    7. Practice - Spaghetti Map

    8. Waste Analysis Tools - Detail Study

    9. Practice - Detail Study

    10. Waste Analysis Tools - Multi-moment Study

    11. Practice - Multi-moment Study

    12. Handbook - Value and Waste and Waste Analysis Tools

    13. Quiz - Module 2

    1. 5 Lean Principles

    2. Handbook - Lean Thinking

    3. Product and Process Analysis

    4. Value Stream Mapping Theory

    5. Value Stream Mapping Symbols

    6. Value Stream Mapping Examples

    7. Handbook - Value Stream Mapping

    8. Practice - Value Stream Map

    9. Types of Process Maps

    10. Makigami Process Mapping

    11. Makigami Process Mapping Examples

    12. Handbook - Makigami

    13. Practice - Makigami Process Map

    14. Quiz - Module 3

    1. Standards

    2. Handbook - Standards

    3. Kaizen

    4. Shop Floor Standards

    5. Handbook - Takt Time

    6. Visual Management

    7. Andon

    8. Lean Performance Management System (LPMS)

    9. Handbook - Lean Performance Management System

    10. Practice - LPMS Board

    11. Quiz - Module 4

    1. Theory of Constraints

    2. Leveling and Smoothing

    3. Handbook - Leveling and Smoothing

    4. Every Part Every Interval (EPEI)

    5. Pacemaker Selection

    6. Types of Material Flow

    7. Milk Run and Water Spider Material Supply

    8. Total Productive Maintenance (TPM) Philosophy and Overview

    9. Overall Equipment Effectiveness (OEE)

    10. TPM Implementation Examples

    11. Handbook - TPM and OEE

    12. Industry 4.0

    13. Quiz - Module 5

    1. Cell Layout and Flow

    2. Handbook - Cell Layout and Flow

    3. Introduction to Lean Product and Process Design

    4. Production Preparation Process (3P)

    5. Handbook - Production Preparation Process (3P)

    6. 7 Alternatives

    7. Cardboard Engineering

    8. Low Cost Intelligent Automation

    9. Handbook - Low Cost Intelligent Automation

    10. Value Stream Design Theory

    11. Value Stream Design Examples

    12. Handbook - Value Stream Design Theory

    13. Practice - Value Stream Design

    14. Future State Makigami Theory

    15. Future State Makigami Examples

    16. Practice - Future State Makigami

    17. Lean Master Plan

    18. Quiz - Module 6

About this course

  • $3,500.00
  • 120 lessons
  • 17 hours of video content