Lean Expert eLearning

This is our flagship training course for professionals passionate about driving improvements at their company. This course gives expert-level knowledge, practice, and implementation of the Lean Methodology. Lean Expert certification included.

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Course Curriculum

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1. Lean Expert eLearning Training Agenda
2. 01-01 - Why Lean
3. 01-02 Trainer Profile
4. 01-03 Course Structure and Navigation
5. 01-04 Certification Process
6. 01-05 Introduction to Lean and the Toyota Production System
7. 01 Handbook - Introduction to Lean and the Toyota Production System
8. 01-06 The Toyota House
9. 01-07 3 Levels of CIP
10. 01-08 Role of Lean Experts
11. 01-09 Lean Implementation Models
12. 01 Handbook - Lean Implementation Models
13. Practice - Draw a Lean Implementation Model
14. 01-10 What is a Teach-back
15. Quiz - Module 1
1. 02-01 Value and Waste
2. 02-02 Muda Mura and Muri
3. 02-03 7 Kinds of Waste
4. 02-04 Waste Analysis Tools - Muda Walk
5. Practice - Muda Walk
6. 02-05 Waste Analysis Tools - Spaghetti Map
7. Practice - Spaghetti Map
8. 02-06 Waste Analysis Tools - Detail Study
9. Practice - Detail Study
10. 02-07 Waste Analysis Tools - Multi-moment Study
11. Practice - Multi-moment Study
12. 02 Handbook - Value and Waste and Waste Analysis Tools
13. Quiz - Module 2
1. 03-01 5 Lean Principles
2. 03 Handbook - 5 Lean Principles
3. 03-02 Product and Process Analysis
4. 03-03 Value Stream Mapping Theory
5. 03-04 Value Stream Mapping Symbols
6. 03-05 Value Stream Mapping Examples
7. 03 Handbook - Value Stream Mapping
8. 03-06 Strategic Interview
9. Practice - Strategic Interview
10. Practice - Value Stream Map
11. Quiz - Module 3
1. 04-01 Types of Process Maps
2. 04-02 Makigami Process Mapping
3. 04-03 Makigami Process Mapping Examples
4. Practice - Makigami Process Map
5. 04 Handbook - Makigami
6. 04-04 Presentation Skills
7. Quiz - Module 4
1. 05-01 Standards
2. 05 Handbook - Standards
3. 05-02 Kaizen
4. 05-03 5S
5. 05 Handbook - 5S
6. Practice - 5S
7. 05-04 Draw a Pig Exercise
8. 05-05 Shop Floor Standards
9. 05 Handbook - Takt Time
10. Practice - Shop Floor Standards
11. 05-06 Visual Management
12. 05-07 Andon
13. 05-08 Lean Performance Management System (LPMS)
14. 05 Handbook - Lean Performance Management System
15. Practice - LPMS Board
16. 05-09 Training within Industry (TWI)
17. 05-10 Qualification Matrix
18. Quiz - Module 5
1. 06-01 Total Productive Maintenance (TPM) Philosophy and Overview
2. 06-02 Overall Equipment Effectiveness (OEE)
3. Case Study - OEE Calculation
4. 06-03 5 Pillars of TPM
5. 06-04 Autonomous Maintenance
6. Practice - Autonomous Maintenance T-Card System
7. 06-05 Planned Maintenance
8. 06-06 TPM Implementation Examples
9. 06 Handbook - TPM and OEE
10. 06-07 Industry 4.0
11. Quiz - Module 6
1. 07-01 Total Quality Management Introduction
2. 07 Handbook - Total Quality Management
3. 07-02 5 Factories of Shingo
4. 07-03 Poka Yoke (Error Proofing)
5. 07 Handbook - Poka Yoke
6. Practice - Poka Yoke
7. 07-04 Basic Six Sigma Tools Overview
8. 07-05 Sources of Variation
9. 07-06 7 Quality Tools
10. Quiz - Module 7
1. 08-01 Introduction to Lean Product and Process Design
2. 08-02 Production Preparation Process (3P)
3. 08 Handbook - Production Preparation Process (3P)
4. 08-03 7 Alternatives
5. 08-04 Cardboard Engineering
6. 08-05 Low Cost Intelligent Automation
7. 08 Handbook - Low Cost Intelligent Automation
8. Practice - LCIA
9. 08-06 Value Analysis & Value Engineering
10. 08 Handbook - Value Analysis & Value Engineering
11. Quiz - Module 8
1. 09-01 Theory of Constraints
2. 09-02 Beer Game Overview
3. 09-03 Types of Material Flow
4. 09 Handbook - Material Flow
5. 09-04 Push-Pull Game Overview
6. 09-05 Pull Systems
7. 09 Handbook - Pull Systems
8. 09-06 Types of Kanban
9. 09-07 Milk Run and Water Spider Material Supply
10. Quiz - Module 9
1. 10-01 Cell Layout and Flow
2. 10 Handbook - Cell Layout and Flow
3. 10-02 Take Time Cycle Time Bar Charts (TTCTBC)
4. 10 Handbook - Takt Time Cycle Time Bar Charts
5. Case Study - TTCTBC
6. 10-03 Airplane Game Overview
7. Practice - Line Balancing
8. Quiz - Module 10
1. 11-01 Leveling and Smoothing
2. 11 Handbook - Leveling and Smoothing
3. 11-02 Every Part Every Interval (EPEI)
4. Case Study - EPEI
5. 11-03 Single Minute Exchange of Dies (SMED)
6. 11 Handbook - SMED
7. Practice - SMED
8. 11-04 Pacemaker Selection
9. Quiz - Module 11
1. 12-01 Value Stream Design Theory
2. 12-02 Value Stream Design Examples
3. 12 Handbook - Value Stream Design Theory
4. Practice - Value Stream Design
5. 12-03 Future State Makigami Theory
6. 12-04 Future State Makigami Examples
7. Practice - Future State Makigami
8. 12-05 Lean Master Plan
9. Quiz - Module 12
1. 13-01 Problem Solving Methodologies
2. 13-02 Plan Do Check Act (PDCA)
3. 13-03 PDCA Case Study
4. 13 Handbook - PDCA
5. Practice - PDCA
6. 13-04 PDCA Management System
7. 13-05 Agile and Scrum Overview
8. 13-06 Types of Kaizen Projects
9. Quiz - Module 13
1. 14-01 Working in a Lean Company - Monozukuri
2. 14-02 The Ideal Team Size
3. 14-03 The Role of the Hancho
4. 14 Handbook - The Role of the Hancho
5. 14-04 The Role of the Lean Managers
6. 14-05 Process Confirmation
7. Practice - Process Confirmation
8. Quiz - Module 14
1. 15-01 The Ideal Team Leader
2. Practice - Leadership Profile
3. 15-02 Moderation Techniques and Team Development
4. 15 Handbook - Team Facilitation & Group Dynamics
5. 15-03 How to Deal with Difficult People
6. Case Study - Dealing with Difficult Situations
7. 15-04 Negotiation Skills
8. 15-05 Motivation Theory
9. 15 Handbook - Motivation Theory
10. 15-06 The Tower Game
1. 16-01 Workshop Facilitation Skills
2. 16-02 Certification Project Planning
3. Certification Project Planning
4. 16-03 Project Management
5. 16 Handbook - Kaizen Projects
6. 16-04 Lean as a System Summary and Conclusions
1. Module 1-4 Practice Examples
2. Module 1-4 Practice Submission
3. Module 5-8 Practice Examples
4. Module 5-8 Practice Submission
5. Module 9-12 Practice Examples
6. Module 9-12 Practice Submission
7. Module 13-16 Practice Examples
8. Module 13-16 Practice Submission
1. Training Agenda - Updated Regularly
2. 210310 Tentative Training Schedule
3. Lean Terms Glossary
4. Recommended Lean Books
5. Modules 1-4 Flip Charts
6. Modules 5-8 Flip Charts
7. Modules 9-12 Flip Charts
8. Modules 13-16 Flip Charts
9. How to Schedule a Coaching Session
10. 01-05 History of the Toyota Production System (TPS)
11. 02-02 Goldratt Lectures Thinking Globally
12. 05-02 One Small Step Can Change Your Life - Dr Robert Maurer - @Inspire Nation
13. 05-03 5S @FastCap a Tour of the FastCap Factory
14. 05-07 Andon Concept at the MotoMachi Factory in Japan
15. 05-08 A Brief History of T.W.I. (Training Within Industry) - Part 1
16. 05-08 A Brief History of T.W.I. (Training Within Industry) - Part 2- The Post War Era
17. 05-08 A Brief History of T.W.I. (Training Within Industry) - Part 3 - The Resurgence of TWI in the U.S.
18. 05-08 Find Out What Type of Learner You Are
19. 06-06 TPM Implementation Example
20. 06-07 KPMG Industry 4.0
21. 09-03 Batching vs. Single Piece Flow
22. 09-06 Two Bin Kanban at St Claire Hospital
23. 09-07 Dabbawalas
24. 13-06 FastCap Blitz Kaizen
25. 14-01 Bob Chapman on The Privilege of Leadership
26. 14-01 Bob Chapman on People Centric Leadership
27. 07-06 The Zipf Mystery - Pareto Principle

About this course

$4,900.00
200 lessons
25.5 hours of video content

Lean Expert eLearning

Course Curriculum

Module 1 - Introduction to Lean Methodology

Module 2 - Value and Waste

Module 3 - Value Stream Mapping

Module 4 - Makigami

Module 5 - Standards

Module 6 - Total Productive Maintenance

Module 7 - Total Quality Management

Module 8 - Lean Design

Module 9 - Material Flow and Pull Systems

Module 10 - Line Balancing

Module 11 - Leveling

Module 12 - Future State Design and Master Plan

Module 13 - Problem Solving Methodologies

Module 14 - Working at a Lean Company

Module 15 - Team Facilitation and Motivation

Module 16 - Certification Project

Deliverables - SUBMIT HERE

Reference Library

About this course