Lean Maintenance Leader eLearning

This is course is customized for Maintenance Leaders passionate about driving improvements at their company. This course gives expert-level knowledge, practice, and implementation of the Lean Methodology. Certification included.

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Course Curriculum

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1. Lean Maintenance Leader eLearning Training Agenda
2. Why Lean
3. Trainer Profile
4. Course Structure and Navigation
5. Introduction to Lean and the Toyota Production System
6. 01 Handbook - Introduction to Lean and the Toyota Production System
7. The Toyota House
8. 3 Levels of CIP
9. Handbook - Lean Implementation Models
10. Role of Lean Leaders
11. Quiz - Module 1
1. Value and Waste
2. Muda Mura and Muri
3. 7 Kinds of Waste
4. Waste Analysis Tools - Muda Walk
5. Practice - Muda Walk
6. Waste Analysis Tools - Spaghetti Map
7. Practice - Spaghetti Map
8. Waste Analysis Tools - Detail Study
9. Practice - Detail Study
10. Waste Analysis Tools - Multi-moment Study
11. Practice - Multi-moment Study
12. Handbook - Value and Waste and Waste Analysis Tools
13. Quiz - Module 2
1. 5 Lean Principles
2. Handbook - Lean Thinking
3. Product and Process Analysis
4. Value Stream Mapping Theory
5. Value Stream Mapping Symbols
6. Value Stream Mapping Examples
7. Handbook - Value Stream Mapping
8. Types of Process Maps
9. Makigami Process Mapping
10. Makigami Process Mapping Examples
11. Handbook - Makigami
12. Practice - Makigami Process Map
13. Quiz - Module 3
1. Standards
2. Handbook - Standards
3. Kaizen
4. 5S
5. Handbook - 5S
6. Shop Floor Standards
7. Handbook - Takt Time
8. Practice - Shop Floor Standards
9. Visual Management
10. Andon
11. Lean Performance Management System (LPMS)
12. Handbook - Lean Performance Management System
13. Training within Industry (TWI)
14. Qualification Matrix
15. Quiz - Module 4
1. Total Productive Maintenance (TPM) Philosophy and Overview
2. Overall Equipment Effectiveness (OEE)
3. Case Study - OEE Calculation
4. 5 Pillars of TPM
5. Autonomous Maintenance
6. Practice - Autonomous Maintenance T-Card System
7. Planned Maintenance
8. TPM Implementation Examples
9. Handbook - TPM and OEE
10. Industry 4.0
11. Total Quality Management Introduction
12. Handbook - Total Quality Management
13. 5 Factories of Shingo
14. Poka Yoke (Error Proofing)
15. Handbook - Poka Yoke
16. Quiz - Module 5
1. Types of Material Flow
2. Handbook - Material Flow
3. Pull Systems
4. Handbook - Pull Systems
5. Types of Kanban
6. Milk Run and Water Spider Material Supply
7. Cell Layout and Flow
8. Handbook - Cell Layout and Flow
9. Takt Time Cycle Time Bar Charts (TTCTBC)
10. Single Minute Exchange of Dies (SMED)
11. Handbook - SMED
12. Practice - SMED
13. Quiz - Module 6
1. Introduction to Lean Product and Process Design
2. Production Preparation Process (3P)
3. Handbook - Production Preparation Process (3P)
4. 7 Alternatives
5. Cardboard Engineering
6. Low Cost Intelligent Automation
7. Handbook - Low Cost Intelligent Automation
8. Problem Solving Methodologies
9. Plan Do Check Act (PDCA)
10. PDCA Case Study
11. Handbook - PDCA
12. Practice - PDCA
13. Quiz - Module 7
1. Working in a Lean Company - Monozukuri
2. The Role of the Hancho
3. Handbook - The Role of the Hancho
4. The Role of the Lean Managers
5. Types of Kaizen Projects
6. Process Confirmation
7. Practice - Process Confirmation
8. Lean as a System Summary and Conclusions
9. Quiz - Module 8
1. Module 1-4 Practice Examples
2. Module 1-4 Practice Submission
3. Module 5-8 Practice Examples
4. Module 5-8 Practice Submission
1. Flip Charts
2. Lean Terms Glossary
3. Recommended Lean Books
4. How to Schedule a Coaching Session
5. 1 History of the Toyota Production System (TPS)
6. 2 Goldratt Lectures Thinking Globally
7. 4 One Small Step Can Change Your Life - Dr Robert Maurer - @Inspire Nation
8. 4 5S @FastCap a Tour of the FastCap Factory
9. 4 Andon Concept at the MotoMachi Factory in Japan
10. 4 A Brief History of T.W.I. (Training Within Industry) - Part 1
11. 4 A Brief History of T.W.I. (Training Within Industry) - Part 2- The Post War Era
12. 4 A Brief History of T.W.I. (Training Within Industry) - Part 3 - The Resurgence of TWI in the U.S.
13. 4 Find Out What Type of Learner You Are
14. 5 Batching vs. Single Piece Flow
15. 5 Two Bin Kanban at St Claire Hospital
16. 5 Dabbawalas
17. 6 TPM Implementation Example
18. 6 KPMG Industry 4.0
19. 8 FastCap Blitz Kaizen
20. 8 Bob Chapman on The Privilege of Leadership
21. 8 Bob Chapman on People Centric Leadership

About this course

$3,500.00
128 lessons
19 hours of video content

Lean Maintenance Leader eLearning

Course Curriculum

Module 1 - Introduction to Lean Thinking

Module 2 - Value and Waste

Module 3 - Process Analysis

Module 4 - Standards and Visual Management

Module 5 - Total Productive Maintenance

Module 6 - Just in Time

Module 7 - Problem Solving

Module 8 - Working at a Lean Company

Deliverables - SUBMIT HERE

Reference Library

About this course